Shop Floor Production Modeling

Standardise your shop floor working methods and improve quality and productivity.

Shop floor production modeling.

A high quality manufacturing execution system will also provide the best tools for controlling the scheduling needs directly on the shop floor. During this post we will look at the commonly used methods to communicate manufacturing information to the shop floor operators and how effective they are in terms of ensuring a consistent high quality product. On the shop floor management board all employees can see at what stage projects are in and where problems or deviations appear. Your schedulers are therefore critical in finding key opportunities to improve your production results.

The shop floor management board provides a good overview of all relevant data current topics and projects in production. With this perspective in mind the research areas relevant to product and process design chapter 3 and shop floor production chapter 4 appear most promising in the nearer term. Factory modeling and simulation chapter 5 are farther term higher payoff research areas. An aps system is a requirement for the accurate presentation of key data.

Therefore optimal shop floor operation is required to enhance shop floor performance and to ensure the long term efficiency of the production process. The shop is a complex environment with a high level of variety. The production environment of 2010 will support experimentation on a model simulation of the factory a virtual factory that can simulate operations without disrupting the actual operations. Take the example of a shop floor area that processed both vials of chemicals and biologic capsules.

When workload benchmarks on the manufacturing floor are unattainable without some compromise to safety or quality employees become dissatisfied preventing the company from reaching labor goals. Shop floor performance management is a method to ensure the effective utilization of people processes and equipment. An effectively managed shop floor control system serves as a mediator between production control and the shop floor. The shop floor is responsible to produce an intermediate or a final product.

With the pathways and information on cost drivers in place the factory team could accurately assign the amounts of chemical and biological compounds labor inputs and in process scrap that went into say the creation of a vial. There are generally three main types of information. It allows you to manage and track manufacturing work orders processes and rate schedules. 4 both the physical and the information control and scheduling processes will interoperate and use the production software modules to give realism.

Changes in the shop floor might have a positive or negative effect on production performance.